While some unexpected rate changes can be avoided by identifying locations that require extra services (like liftgates, limited access, or residential delivery), others are more complex—and often far more expensive.
Today, we’re focusing on two of the biggest culprits:
- Linear Foot Limits / Overlength
- Cubic Capacity
Each LTL carrier sets its own tariffs, which define how shipments of different sizes and densities are priced. This makes accurate weights and dimensions in the TMS absolutely critical—small data-entry errors can lead to significant cost surprises.
Linear foot limits / Overlength
Linear Foot limits refer to the amount of truck space your shipment occupies. This depends heavily on how the freight is loaded.
Example:
8 pallets (40x48x30 each) could take up 16 feet of space—or, if stackable, only 8 feet.
- Some carriers allow up to 12 feet before applying a surcharge
- Others allow up to 20 feet
Tip: Enter the Linear Feet in the TMS. Doing so allows the system to prevent a carrier from quoting when the shipment exceeds their limit.
Potential penalty example:
XYZ Carrier: $0.16 per linear foot × miles traveled
→ A 19’ shipment traveling 1,750 miles could cost $5,320 in additional fees.
In many cases, a Volume or Truckload rate would be much cheaper.
Overlength items
Individual pieces longer than a carrier’s limit can also trigger hefty surcharges.
- Some carriers charge $1,000+ for pieces 8 feet or longer
- Others apply smaller fees for different length ranges
Example:
1 pallet (9’ long)
- Carrier A: $150 Overlength Fee
- Carrier B: $500 Overlength Fee
Always enter the longest dimension in the “Length” field so the system can rate accurately and help you avoid costly surprises.
Cubic capacity
Carriers aim to maximize revenue per truck space, so low-density shipments that take up lots of room can trigger a Cubic Capacity Minimum Charge.
Typical rule example:
“Any shipment under 6 lbs. per cubic foot and over 750 cubic feet will be billed at a 30,000-lb. minimum.”
Comparison:
| Shipment | Density | Cubic ft. | Rated wt. | Rate | Cost |
| Standard LTL | 2.5 PCF | 600 | 2,000 lbs | $35/cwt | $700 |
| Capacity Minimum | 2.5 PCF | 760 | 30,000 lbs | $35/cwt | $10,500 |
That’s a huge difference—and entirely avoidable with accurate entry in the TMS.
Watch for pop-up warnings suggesting help with a Volume Quote or Truckload option—those alerts are designed to protect you from these high-cost scenarios.
We’re here to help
Our Reconex Ops Team is here to make sure you never face a surprise rate again.
If you’re unsure how to classify or enter your freight—
Reach out to your Ops Team—they’re happy to double-check and recommend the best options.
Want a deeper dive for your team?
Email clientservices@reconex.io to schedule a short session on best practices for avoiding these costly rate adjustments.

